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Manufacturing is the process of combining the raw ingredients of a recipe in order to create a new item in inventory. |
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Before creating a manufactured recipe, the appropriate Manufacturing Groups and Configurations should be created. |
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Perform the following steps to create a manufacturing group:.
- Locate and select From the Admin & Maintenance Tab and tab, select Recipes and Menus. Then, select Manufacturing Groups.
- Enter the name of the Manufacturing Group on the last blank line marked with an asterisk *.
- Click Save ChangesChanges when finished.
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Perform the following steps to create a Manufacturing Config:.
- Locate and select From the Admin & Maintenance Tab and tab, select Sites and Categories. Then, select Manufacturing Configurations.
- Enter the name of the Manufacturing Configuration on the last blank line marked with an asterisk *.
- Select the checkboxes to define each Manufacturing Configuration.
- Click Save Changes.
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Perform the following steps to assign a Manufacturing Config:.
- Locate and select From the Admin & Maintenance Tab and tab, select Sites and Categories. Then, select Sites.
- Double-click on a site to select the site.
- From the Main tab, locate the Manufacturing Configs drop-down menu and select a Manufacturing Config.
- Select Save Changes when finished.
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Once the Manufacturing Group and Configs have been created and assigned, a recipe must be associated with the item that it manufactures. The below followinginstructions will show the process of creating a recipe from scratch.
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To create a manufactured item from scratch, start by creating a recipe to associate to the manufactured item first.
- Locate and select From the Admin & Maintenance Tab and tab, select Recipes and Menus. Then, select Recipes.
- Click Add Recipe.
- Select As a new blank recipe, then click Ok.
Establish all recipe components. Then, click Save Changes.
expandSteps & Ingredients allows you to establish steps for preparing, creating, cooking, and warming recipes.
Establish Steps & Ingredients.
Step Title - Enter a step on the row with the asterisk *.
Note When you begin to enter information into the Step Title field, the Step # will appear as a code until you click outside of that row.
- Critical Control Point (CCP) - Use the drop-down menu to select from a list of CCPs (if applicable).
- Instructions - Enter a list of instructions in the drop-down menu. These will appear on the recipe instructions report.
- Photo - Photographs can be added at the step level by following the same procedures under Recipe Info.
- Click the plus + sign to expand a step.
- Select the correct item from the list. Then, click Ok.
Enter a measurement.
Note The weight will automatically be calculated according to item setup.
- Delivery Unit - Use the drop-down menu to select a delivery unit. Then, enter the number of base-units from the yield quantity per delivery unit.
- Delivery Sub-Unit - Use the drop-down menu to select a delivery sub-unit. Then, enter the number of base-units from the yield quantity per sub-delivery unit (if applicable).
Link an Item to a Recipe - Place a checkmark in the box to activate the magnifier icon to search and select an item from the list of available items.
Create a Manufactured Item from a Recipe - Click the plus icon to create a new manufactured item. A tab will open allowing you to complete Item setup details for the newly manufactured item.
- Manufacturing Group - Use the drop-down menu to select the correct manufacturing group (if applicable). Typically, Central Kitchens will use this option.
- Establish serving sizes where applicable.
- Description - Enter a description.
- Portion Size - Enter the portions for the serving size description. (e.g. Grades 6-8 receive .75 cup of diced fruit; Grades K-5 receive 2 mini muffins)
- Unit - Units are designated during item setup and cannot be changed.
- Weight - Weight is designated during item setup and cannot be changed.
- Servings - The number of servings will automatically recalculate once portion size is entered.
- Servings per Delivery Unit - Servings per Delivery Unit are designated during item setup and cannot be changed.
- Menu Count Types - Place a checkmark in each Menu Count Type to designate which portion sizes will be served.
- Click the plus sign cent to each serving size description to establish food contributions.
- Establish serving sizes where applicable.
- Description - Enter a description of the recipe.
- Recipe Number - Enter the recipe number.
- Short Description - Enter a short description of the recipe.
- External Description - Enter an external description of the recipe. (Used to broadcast recipes to the web.)
- Export Code - Enter the export code. (Used to broadcast recipes to the web.)
- Recipe Category - Use the drop-down menu to select a recipe category (Breads/Grains, Entree, Fruit/Veg, Milk, Uncategorized).
- Menu Item Type - Use the drop-down menu to select a menu item type (Entree, Side Dish, Milk, Condiment, Non-food Item, Other).
- Delivery Mode - Use the drop-down menu to select a delivery mode (Any, Ready To Assemble, Ready To Serve).
- Temperature (F) - Enter a temperature to display on the recipe instructions.
- Pan Size - Enter the size of the pan to display on the recipe instructions. (Not required.)
- Number of Pans - Enter the number of pans a recipe will yield to display in the recipe instructions. (Not required.)
- Process Type - Use the drop-down menu to select the HACCP process type (No Cook, Same Day Service, Complex Food Preparation).
- Require Temperature Log - Requires temperature to be entered during Production process.
- Production Area - Use the drop-down menu to select a production area (Bread, Default, Dessert, Fruit, Main Dish, Side, Vegetable).
- Photo - Allows you to attach a photo of the finished recipe.
- Needs Attention - If there is a possible issue with the recipe (nutrition contribution, missing item, etc.), place a checkmark in the box and enter a statement.
- Click on the image icon .
- An image box will appear. Right-click in the box and select Load.
- Locate a select the file on your local or network drive. Then, click Open.
- The image will appear in the window. Click Ok.
- Critical Control Point (CCP) - Use the drop-down menu to select from a list of CCPs (if applicable).
- Instructions - Enter a list of instructions in the drop-down menu. These will appear on the recipe instructions report.
- Photo - Photographs can be added at the step level by following the same procedures under Recipe Info.
- Click the plus + sign to expand a step.
- Select the correct item from the list. Then, click Ok.
Enter a measurement.
Note The weight will automatically be calculated according to item setup.
- Delivery Unit - Use the drop-down menu to select a delivery unit. Then, enter the number of base-units from the yield quantity per delivery unit.
- Delivery Sub-Unit - Use the drop-down menu to select a delivery sub-unit. Then, enter the number of base-units from the yield quantity per sub-delivery unit (if applicable).
Link an Item to a Recipe - Place a checkmark in the box to activate the magnifier icon to search and select an item from the list of available items.
Create a Manufactured Item from a Recipe - Click the plus icon to create a new manufactured item. A tab will open allowing you to complete Item setup details for the newly manufactured item.
- Select the Manufactures Item checkbox.
- Select the cog wheel button to the right.
- Establish serving sizes where applicable.
- Description - Enter a description.
- Portion Size - Enter the portions for the serving size description. (e.g. Grades 6-8 receive .75 cup of diced fruit; Grades K-5 receive 2 mini muffins)
- Unit - Units are designated during item setup and cannot be changed.
- Weight - Weight is designated during item setup and cannot be changed.
- Servings - The number of servings will automatically recalculate once portion size is entered.
- Servings per Delivery Unit - Servings per Delivery Unit are designated during item setup and cannot be changed.
- Menu Count Types - Place a checkmark in each Menu Count Type to designate which portion sizes will be served.
- Click the plus sign cent to each serving size description to establish food contributions.
- Establish serving sizes where applicable.
- If nutritional values do not exist, click Key from Food Label or edit nutritional information at the Item level. You may run the Calculate Nutrition report for additional details.
- Fat change after cooking - Use the drop-down menu to select a Fat Change Type. Then, enter the percentage of fat change.
- This recipe is a grain-based dessert - Place a checkmark in the box is the recipe is a grain-based dessert.
- If nutritional values are not present, click Key from Food Label.
- Enter nutritional values. Then, click Ok.
- Nutritional Information is per - Use the drop-down menu to select a measurement. Then, enter the numerical value.
- Enter USDA Nutrient values.
- To review calculated nutritional values, click Calculate Nutrition.
- Uncheck the box if you do not want to Show All Nutrient Data. Then, click Ok.
- Description - Enter a description of the recipe.
- Recipe Number - Enter the recipe number.
- Short Description - Enter a short description of the recipe.
- External Description - Enter an external description of the recipe. (Used to broadcast recipes to the web.)
- Export Code - Enter the export code. (Used to broadcast recipes to the web.)
- Recipe Category - Use the drop-down menu to select a recipe category (Breads/Grains, Entree, Fruit/Veg, Milk, Uncategorized).
- Menu Item Type - Use the drop-down menu to select a menu item type (Entree, Side Dish, Milk, Condiment, Non-food Item, Other).
- Delivery Mode - Use the drop-down menu to select a delivery mode (Any, Ready To Assemble, Ready To Serve).
- Temperature (F) - Enter a temperature to display on the recipe instructions.
- Pan Size - Enter the size of the pan to display on the recipe instructions. (Not required.)
- Number of Pans - Enter the number of pans a recipe will yield to display in the recipe instructions. (Not required.)
- Process Type - Use the drop-down menu to select the HACCP process type (No Cook, Same Day Service, Complex Food Preparation).
- Require Temperature Log - Requires temperature to be entered during Production process.
- Production Area - Use the drop-down menu to select a production area (Bread, Default, Dessert, Fruit, Main Dish, Side, Vegetable).
- Photo - Allows you to attach a photo of the finished recipe.
- Needs Attention - If there is a possible issue with the recipe (nutrition contribution, missing item, etc.), place a checkmark in the box and enter a statement.
- Click on the image icon .
- An image box will appear. Right-click in the box and select Load.
- Locate a select the file on your local or network drive. Then, click Open.
- The image will appear in the window. Click Ok.
Establish all recipe components. Then, click Save Changes.
- In the Yield and Serving Sizes tab, select the green plus sign button.
- You will see a pop-up that will confirm that you are trying to create a new item associated with this recipe. Select Yes to proceed.
- You have successfully created a manufactured item and associated it with this recipe.
Select the Cog Wheel if you wish to edit the Manufactured Item. - Select Save Changes when finished.
Add Ingredients to Steps
Enter a Catalog Number or Description in the correct column. Then, press Enter on the keyboard to open a list of items.
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When an item is selected in a recipe, you may right-click and "jump to" the selected item in Item Maintenance, delete the ingredient/item from the recipe, and print/export the recipe grid. |
Repeat the process until all ingredients and steps have been added.
title | Yield & Serving Sizes |
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Yield & Serving Sizes allows you to establish totals for each completed recipe and how a recipe can be distributed, determine if the recipe produces a completed item through manufacturing, and establish serving sizes depending on menu count types.
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Delivery Unit and Delivery Sub-Unit are typically not selected. These exist to maintain the integrity of a legacy option. |
Establish Yield & Serving Sizes.
Yield
Yield - Use the drop-down menu to select a measurement type. Then, enter a quantity for the total the recipe yields/creates.
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You may enter free-text when selecting each (ea) to identify what "each" represents (e.g. slice, 2 oz. cup). |
Manufactures Item - Links or creates a recipe to an item/manufactured item.
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By completing the manufacturing process, ingredient items will be removed from inventory. The completed item will be placed in inventory for availability. |
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Clicking the gear icon opens the linked or created item in a new tab. |
Serving Sizes
Serving Sizes can be established when portion sizes vary.
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The tab includes free text blocks for Comments, Production Notes & Serving Notes. WinFSIM conversions will prefill the note tab should a recipe include any of the above notes. When printing a manufacturing recipe, if the site printing the recipe does not manufacture, the production & serving notes will print & the manufacturing instructions will not print. Enter necessary Comments, Production Notes, and Serving Notes that you would like to include in reports. |
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The Allergens tab allows to you review allergens within a recipe.
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title | Recipe Info |
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Recipe Info allows you to enter a long, short, and external description, recipe number, export code, recipe category, menu item type, delivery mode, HACCP information such as temperature, process type, and production area. You can also enter pan size, number of pans, a photograph of the completed recipe, and flag a recipe that needs further attention.
Establish Recipe Info.
Uploading a Photograph
title | Steps & Ingredients |
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Steps & Ingredients allows you to establish steps for preparing, creating, cooking, and warming recipes.
Establish Steps & Ingredients.
Step Title - Enter a step on the row with the asterisk *.
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When you begin to enter information into the Step Title field, the Step # will appear as a code until you click outside of that row. |
Add Ingredients to Steps
Enter a Catalog Number or Description in the correct column. Then, press Enter on the keyboard to open a list of items.
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When an item is selected in a recipe, you may right-click and "jump to" the selected item in Item Maintenance, delete the ingredient/item from the recipe, and print/export the recipe grid. |
Repeat the process until all ingredients and steps have been added.
title | Yield & Serving Sizes |
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Yield & Serving Sizes allows you to establish totals for each completed recipe and how a recipe can be distributed, determine if the recipe produces a completed item through manufacturing, and establish serving sizes depending on menu count types.
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Delivery Unit and Delivery Sub-Unit are typically not selected. These exist to maintain the integrity of a legacy option. |
Establish Yield & Serving Sizes.
Yield
Yield - Use the drop-down menu to select a measurement type. Then, enter a quantity for the total the recipe yields/creates.
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You may enter free-text when selecting each (ea) to identify what "each" represents (e.g. slice, 2 oz. cup). |
Manufactures Item - Links or creates a recipe to an item/manufactured item.
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By completing the manufacturing process, ingredient items will be removed from inventory. The completed item will be placed in inventory for availability. |
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Clicking the gear icon opens the linked or created item in a new tab. |
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Serving Sizes
Serving Sizes can be established when portion sizes vary.
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The Yield and Serving Sizes tab is where you will also create a Manufactured Item. |
title | Nutrition |
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Nutritional information is provided for recipes based on nutritional factors established in Items or by keying values from the food label. Additionally, fat and moisture changes can change nutritional values due to cooking.
Establish Nutrition.
Moisture change after cooking - Enter the percentage of moisture change after cooking.
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Nutrition will need to be recalculated if fat or moisture changes are applied. To view an example of how fat and moisture percentages change after applied, review the example in Fat Change Types. |
Key from Food Label
Calculate Nutrition
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Recipe Info allows you to enter a long, short, and external description, recipe number, export code, recipe category, menu item type, delivery mode, HACCP information such as temperature, process type, and production area. You can also enter pan size, number of pans, a photograph of the completed recipe, and flag a recipe that needs further attention. Establish Recipe Info. Uploading a Photograph |
title | Steps & Ingredients |
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The Yield and Serving Sizes tab is where you associate a Manufactured Item. It is also where you can create a Manufactured Item if it does not already exist. |
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If a new item was created while working on the Yield & Serving Sizes tab of the associated recipe, that item should be checked for accuracy via the item-specifics tab.
- From the Admin & Maintenance tab, select Items and Catalog Numbers. Then, select Items.
- Find the Manufactured Item you would like to check. Double-click on the item.
- Click on the Item-Specifics tab of the recipe. Here, you can verify that the primary unit and case size of the item matches the Yield and Serving Sizes tab of the associated recipe.
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An internal order list will need to be created or modified if the manufactured item will be ordered from one internal site to another (Example: School to Central Kitchen or Parent Satellite).
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If the manufactured item is going to be ordered by an internal site, the appropriate ordering category must be assigned to the manufactured item. Additionally, an ordering group and configuration must be created and assigned to that school. The ordering group must have the ordering category assigned to the manufactured item as one of the Allowed Ordering Categories.
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Ordering categories should be established before establishing ordering groups. Categories are established during item setup for easier ordering processes.
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Ordering groups allow you to establish ordering categories and site filters. Additionally, you can control order approval levels.
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Ordering Group Configurations represents the cycle of ordering a Site should follow by determining a delivery date, par levels, orders to be filled, planning date and the length of time planning should occur. Configurations are then applied to a site.
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If a new ordering group and config have been created, make sure to assign the ordering config to the school who will be doing the ordering. Perform the following steps:
- From the Admin & Maintenance tab, select Sites and Categories. Then, select Mass Update and choose Ordering Group Configs from the drop-down menu.
- Check off the ordering config next to the school it should be assigned to.
- Click Save Changes.
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Testing how the recipe will function during the manufacturing process is an integral part of the process because each item and recipe can be different.
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Make sure to be in an up to date Test Database that has the manufactured item and recipe being tested in it. |
Perform the following steps to manufacture an item.
- From the Home tab, select Manufacturing.Then, select Add New.
- In the Start Manufacturing wizard, click Next.
- For testing purposes, select Manufacture Items Manually. Then, click Next.
- Search for the item you would like to manufacture. Click on the item, then select Next.
Enter the amount to manufacture, then click Next.
Info Manufacturing a quantity of 1 will provide a good representation of whether or not the recipe is calculating correctly.
Please note that If manufacturing a quantity of 1, Edison may round up to the nearest ounce.Click Finish.
- Look at the Quantity Pulled column to see how much Edison suggests should be taken out of inventory to produce 1 manufactured unit.
- Quantity Manufactured - This number can be changed from this screen to see how much Edison would suggest being taken out of inventory if manufacturing a different amount.
- Change the Quantity Manufactured number.
- Select Recalculate Quantities.